2003 Chevy Silverado- Project Over/Under: Part 3.5

Wrapping Up the Interior With LMC Truck, Grant Products, and Stitchcraft

Jul 3, 2018
Photographers: Jeremy Cook
In our continuing quest to turn our base-model standard cab Silverado into something worth taking a second look at, we are returning to complete the interior portion of the build. As you may recall, we began at Audiotistics by installing a Viper alarm as well as a JVC and JL Audio system with a custom box and amp rack behind the seat. Speaking of seats, last month we transformed out dirty cloth work truck seats into leather works of art with the help of Roadwire. And now we are finally wrapping all the loose ends and calling this interior done!
What does that include, you ask? For starters, we ordered up an ultra-plush carpet kit and matching floor mats from LMC Truck. The kit came wrapped up nice and tight in a box and only needed a couple of hours in the sun before it was ready for installation. We also contacted our old friend Revo from the world-famous Stitchcraft Interiors in Westminster, California, for a little help laying the carpet in place and wrapping our filthy headliner with a custom-perforated suede to match the seat inserts. Our chewed-up stock rubber steering wheel was pretty gross. Luckily, Grant Products came up with a solution to this all-too-common problem with its line of leather-wrapped OEM wheels. And, believe it or not, installation was a snap, and the horn still works! Our final stop was Daley Visual for a custom window tint job on the doors. Daley uses only the finest films available and did a flawless job in less than an hour.
Even though the exterior of our Silverado is still a beater work truck, we are now rolling in total style and comfort. It’s truly incredible how much nicer the truck is to drive with a clean, custom, fully functioning interior. Stay tuned for next month when we finally begin to make some exterior improvements to Project Over/Under. And check out the whole build so far at truckin.com.
Photo 2/41   |   When we started this build, things were looking pretty rough. We’ve been cleaning things up along the way, but we still have a long way to go.
Photo 3/41   |   The factory felt headliner was pretty gross. We tried to hit it with the vacuum once, but it just made things worse.
Photo 4/41   |   Once we were down at Stitchcraft world headquarters, no time was wasted removing the visors, dome light, OS grip, and everything else that secures the panel in place.
Photo 5/41   |   In just minutes, it was out of the truck and on the table. On a newer truck, many times you can simply glue the new material right over the old. But if the foam is rotten like ours, it all has to come off.
Photo 6/41   |   The foam was scrubbed off with a plastic attachment—very lightly. If you dig through the fiberglass-like layer on your panel, it’s junk.
Photo 7/41   |   With our panel blown off and wiped down, we laid our suede-perf material in matching charcoal down over the panel and sprayed some glue from the glue pot over the first half of the panel. Conveniences like the glue pot are why we let the professionals help us instead of doing it at home.
Photo 8/41   |   Now begins the tedious process of laying the suede smoothly over the panel. There is some time before the glue dries, and there is some give to the material, but doing a perfect job is still harder than it looks.
Photo 9/41   |   With both sides completely smooth out to the edges, the panel is flipped over, the material is trimmed, and all the edges are glued in place.
Photo 10/41   |   Simply put, late-model visors are a pain in the butt. The process starts by disassembling them as much as possible and ripping off all the old material.
Photo 11/41   |   The suede is laid over both sides of the visor and stitched around the outer edge with the machine.
Photo 12/41   |   Then the material just outside the stitch is trimmed off. Now, the stitch is forced between the two halves of the visor, which locks it in place.
Photo 13/41   |   While all this was going on, we prepped and painted all the light gray parts that attach to the headliner with the new dark gray color.
Photo 14/41   |   After unboxing the LMC carpet kit (PN39-2790-DG), we laid it out in the sun for a couple of hours to make it nice and pliable. Then we set it into place in the truck.
Photo 15/41   |   The carpet kit has extra length at all the ends so you can trim to a perfect fit. But the center is molded for the seats and the hump so you get a form fit every time. We left a couple of seat bolts in and cut slits to get the carpet aligned before we started cutting.
Photo 16/41   |   We added a little glue and worked on one corner at a time.
Photo 17/41   |   Since the sub enclosure and amp rack is a permanent fixture, we simply trimmed the carpet back so we could tuck it under.
Photo 18/41   |   A little more glue, a little more trimming, and a little more pushing in place.
Photo 19/41   |   We continued trimming and tucking across the rear of the cab.
Photo 20/41   |   A heat gun helped in some of the tightest corners, which is up at the front of the hump. Then the last corner was laid in place.
Photo 21/41   |   The newly wrapped headliner was set back in place and we began reinstalling the color-matched parts and fasteners.
Photo 22/41   |   Soon, the headliner was locked into place and looking good.
Photo 23/41   |   The last step was to reassemble the visors and reattach them to the roof. From here, we reinstalled the seats and the rest of our trim panels, and our job at Stitchcraft was complete.
Photo 24/41   |   The Grant custom leather-wrapped OEM airbag steering wheel fills a void for steering wheel upgrades. It comes with easy-to-read instructions, and we wasted no time getting it on the truck.
Photo 25/41   |   With the battery disconnected for a few minutes, we stuck two mini-screwdrivers in the access holes on each side of the plastic shroud behind the wheel.
Photo 26/41   |   The airbag module popped right out, and we removed the two connectors and carefully set it aside.
Photo 27/41   |   The horn connector was pushed in and turned to be removed. Then the four Torx bolts were removed to detach the rest of the horn assembly from the wheel.
Photo 28/41   |   A 13/16 socket removed the bolt that holds the steering wheel on. And just before we grabbed the wheel puller, we shook and pulled on the wheel, and it popped off so we got to skip a step!
Photo 29/41   |   The aforementioned shroud was removed from the old wheel and bolted to the Grant leather wheel.
Photo 30/41   |   We bolted on the new wheel, then reattached the horn assembly. With the airbag module plugged back in, it simply snapped into place. Since this wheel has provisions for the steering wheel controls, we bought the cheapest set we could find on eBay and popped it in. Making the controls functional would require a wiring harness and a miracle, so that would have to wait for a while.
Photo 31/41   |   We headed out to Daley Visual for some tint on the door glass–our final step. We chose a medium Dub IR film, one of the best on the market, and turned the tech loose. After a good cleaning, a section was cut off the roll, and the trimming to fit the glass began.
Photo 32/41   |   Once the tint is cut perfectly to match the glass, the backing is peeled back and the film is sprayed down. See that shell on the truck? We’ll tell you all about it next month!
Photo 33/41   |   The film is then transferred to the inside of the glass and slid into place.
Photo 34/41   |   A couple of different squeegees are used to remove all the bubbles between the film and glass and tuck the film in behind the rubber.
Photo 35/41   |   Eventually, all the bubbles are smoothed out. It’s best to keep the windows up for 48 hours, so we’re glad the A/C works well.
Photo 36/41   |   We took an indoor photo for effect, but our tint level is not that dark. It’s a true medium and works perfectly with the dark interior.
Photo 37/41   |   The finished interior looks amazing compared to what we started with, due in no small part to the awesome Roadwire leather seat covers.
Photo 38/41   |   It took a lot to catch the rest of the interior up to the seats. A big step was replacing the dirty felt headliner with the darker perf-suede material. Spray-dyeing the plastic parts darker gray worked out well, too.
Photo 39/41   |   With the matching LMC floor mats installed, the plush dark gray carpet kit looks worlds better than the worn rubber mat.
Photo 40/41   |   The double-DIN JVC touchscreen and Grant leather-wrapped steering wheel transformed the dash. Well, that and a ton of elbow grease.
Photo 41/41   |   With the interior complete, we can finally turn our attention to the exterior of the truck. Make sure you check us out next month to see what we have in store.

Sources

LMC Truck
Lenexa, KS 66219
800-562-8782
www.lmctruck.com
Grant Products
Duarte, CA 91010
800-952-6947
http://www.grantproducts.com
Daley Visual
Rancho Cucamonga, CA 91730
951-356-5776
http://www.daleyvisual.com
StitchCraft
714-813-7386
www.stitchcraftinteriors.com

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